– TP SERIES TURRET PUNCH
GENERAL INFORMATION
TP Punch Press, offers significantly faster punching speeds than mechanical turrets. The punching head stroke rates of 1200 strokes per minute during punching and 3200 per minute during marking. Also can be forming at punching speed. The machine control adjusts stroke travel speed and position. Simplifies setup of progressive forms, flanges, and embossments.
With roller technology are possible not only on straight geometries but also on curved and round areas. This method is of particular interest for sectors such as air conditioning technology.
TP Series Turret Punch Press today, tomorrow and forever with you.
- Small, medium and large format sheet processing
- Punching, forming, tapping, and wheel technology capabilities
- Stress relieved O frame
- Flexible turret configurations to elimimate tool setups
- Auto lubrication of moving parts
- Rigid guides
- One of the best controller with functionality & flexibility
- Powerful control with user friendly CAD-CAM Software
- Programmable sheet clamping system decreases set-up times and scrap ratio
- Automation can be easily integrated for efficient and lean operations while also
- Increasing operator safety and as well as decreasing opertor fatique.
FEATURES
Siemens Controller
Durma has chosen the very powerful Siemens 840 DsI CNC Control, which has been specially designed for punching. Some of the features are:
■ Movable Control Cabinet
■ Ethernet and Network Connections
■ Internal Diagnostics
■ Online Help Messages
■ Automatic Optimization of Sheet Speed According to Sheet Mass
■ Graphic Programming @ Machine Control
■ Sheet Layout & Automatic Calculation of Sheet Layout
■ Removable Software Key (office or machine programming)
Software
CAD/CAM software features:
■ Automatic Contour Check and Correction
■ Automatic Punching
■ Supports Wire-Joints and Micro-Joints
■ Allows Predefined Shapes Placement
■ Full Common Cut Support
■ Turret Setup Customization
■ Sheet Reposition and Transformation
■ Auto-Indexing
■ Offers Special Tools Support
■ Automatic and Manual Clamp Avoidance
Flexible Turret Plate
Thick turret tooling concept is used with all stations bushed. Station-to-station indexing is done in three seconds or less. All dies are positioned below the table surface preventing marking of the sheet. Micro tags can be reduced to minimum for more precise parts.
Index Stations
As standard the turret plate has three indexable stations provide maximum flexibility by reducing tool inventories and reducing setup times. Processing of complex parts can be achieved with a minimum of tools. Index from tool to tool is achieved in 0.6 seconds. All indexable stations are positioned and synchronized with two backlash free servo motors and reducers. The position of the indexable station is programmable in 0.01° increments.
Intelligent High-Speed Hydraulics
DURMA uses a Bosch – Rexroth advanced closed loop hydraulic system. Being a closed loop system allows forming and the use of Wilson’s “wheel” technology.
Stress Relieved Bridge Frame Construction
The machine consists of two fully enclosed box fabrications that are welded together then stress relieved. The result is a rigid, reduced vibration and deflection frame. This provides greater part precision, reduced tool wear, and noise reduction.
Automatic Clamp Positioning
The sheet clamps automatically set to width according to the sheet size. Automatic sheet repositioning up to 10,000 mm range
Siemens AC Servo Direct Drive System
SIEMENS AC Servo Direct Drive System
A new design direct drive positioning system for the X and Y axis increases performance and eliminates any efficiency loss due to belts, gears, and transmissions. Both axis are driven by Siemens servo motors. Simultaneous positioning speeds of 90 m/min are reached. 1g acceleration is achieved over the whole working range
Siemens AC Servo Direct Drive System
OPTIONAL FEATURES
- Light barriers for CE
- Additional clamps
- Table (brush&ball)
- Tools, Tool holders, reducers
- CAD-CAM SW Second activator (dongle)
- SW for Autonesting, Wheel and Tapping tools
- Warning lamp
- Sheet deformation alert switch
- Turret cover for perforated sheets
- Vacuum slug remover
- Workchute
- Automatic lubrication for the machine
- Air condition for electrical box
- Additional oil cooler
- Loading- Unloading preparation
- Loading- Unloading system
- Additional table
- Special table
- Transformator
- UPS for machine ( 30KvA – 10 min )
- Additional allignment tool
CNC CONTROL UNIT
Software for Wheel Applications
Auto Nesting and Wheel tool programming
Vacuum Slug Remover
Ideal for high speed nibbling
Programmable Work Chute
A large (400 x 600mm) programmable work chute allows automatic discharge of parts in to a parts container.
Loading and unloading is easily integrated in to our Durma punching machines. These systems have many
advantages which include but not limited too:
■ Reduced Operator Fatigue
■ Increased Operator Safety
■ Increased Production Efficiency
Tower storage can also be added to further enhance production.
Loading Unloading System preparation
Tower Storage
